Super Safe And Simple Operation Magnetic Mold Clamping System

Quick Mold Change System is applied to injection molding machine, die casting machine, punching machine and turning machine through magnetic plate compatible with mold changer to achieve safe, fast and convenient replacement for large molds, to accomplish the effect of quick mold change.

The magnetic plate is a new type of magnetic quick mold clamping system with electric pulse opening and closing magnetic force. The magnetic circuit is designed by using the characteristics of different permanent magnet materials. The distribution of internal magnetic field lines is controlled by the electronic control system. The system reaches the internal balance and then uses the magnetic force to hold the mold.

The magnetic clamping system is used to fix the mold on the injection machine.Magnetic plate is designed for the traditional injection machine and give solution for long working time on change molds, complex operation, and low security.This system uses permanent magnet sucker as fixed plate and moving plate, just by simple actions of magnetization and demagnetization, will fix & change mold, which can indeed change mold in 3 minutes.The injection molding machine with magnetic plate is improved mold change time to 3 minutes but without changing the original structure, it is practical and convenient.

Advantages on manufacturing productivity

1) The magnetic clamping system (quick change mold) installation and mold change time can be reduced more than 10 times compare with traditional mold change system..

2) Magnetic plates are more flexible and can hold round molds, block molds or molds with square mold back planes, while simplifying the crafting process.

3) Improve the efficiency of mold change, reduce labor intensity .

Mold replacement and installation time can save more than 90%, which is very suitable for variety of products but few quantity orders, it can achieve the fast and on time delivery, therefore reducing production costs and save production time.

4) Any shape and size mold designed by different standard, without modification can be directly adsorbed on the magnetic plate. It is no restriction on Mold backplane standardization, expand the scope of mold applications.

5) Improve Production Automation

Magnetic plate is the key part of Quick Change Mold System, it reduces downtime and increase machine productivity.

6) Extend mold life, improve product quality, enhance the competitive of enterprises.

Magnetic plates clamp mold, the magnetic force evenly distributed in its connected surface, the mold backplane uniform force to ensure the clamping accuracy, so it is solved the mold deformation caused by the traditional point pressure clamping, improved the product consistency and mold life.

7) To avoid the security risk of mechanical stain

General mechanical clamping methods use bolts and platen, all have fatigue period, which may have hidden danger of sudden fracture failure. But magnetic plate inside without any moving parts, instantly can active the magnetic circuit and fix mold firmly on the machine templates, it is high-efficient, maintenance-free, environmentally and energy conservation.

Quick Mold Change System Components

Return on investment

Faster return on investment: adopt permanent magnetic quick mold change system, the injection molding machine is more useful and suitable for more complex molds with high production speed, in order to achieve faster and more investment income with few pre-investment and operation costs. This system with very competive price, bring big improvement on production capacity of injection molding machine, just few months of trial using can see the obvious value-added investment effect.

Magnetic Plate Technical Parameter

Pre-Sale Info Sheet

FAQ

1. How can i place an order?
Please provide the details of your requirements as clear as possible. So we can send you the offer at the first time.
For designing or further discussion, it is better to contact us with Skype / email / phone, in case of any delays.

2. What's the Difference Between Electromagnet and Electro-permanent magnet?
Both industrial magnets are electrically switched on/off. The main difference lies in 2 points.
First, electromagnet works on consistent electric power; if cutting off the power supply suddenly, it losses magnetic force. What distinguishes electro-permanent magnet from electromagnet is that the former does not use electricity during working. If cutting off the power, it can remain holding/lifting/gripping/clamping of the load.
Second, due to continuous power input, electromagnet has heat generation which might affect its workholding effectiveness during machining. Whereas that is no problem to EPM.

3. How about the warranty ?
We have 1 year warranty and lifelong maintenance.

4. What is your terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the one which is the most convenient or cost effective for you.

Hunan Qianhao Magnetic Technology Co., Ltd was a high-tech enterprise which established at 2002 years,our company with advanced equipment,complete inspection instrument,professional engineer&sales team,strong support from well-know universities which enable us to guarantee competitive prices,good quality and excellent service to our customers.

QHMAG is proud of its experienced and innovative technical team.Working together with Hunan University of Science and Technology,we have developed research in electromagnetic control technology and magnetic application which are widely used in automotive,military,shipbuilding,machining ,mold injection(pressure),steel lifting handing and other fields.Proudly,we are loaded with 6 patents of invention and more than 18 utility model patents and have got the ISO9001 :2008 quality system certification and National recognized new high-tech enterprise certificate.With reliable product quality and good after-sales service,QHMAG has a good reputation among its clients.

QHMAG Product Line Inlcudes :

1. Magnetic Clamping Plate for Quick Mold Change System

2. Electro Permanent Lifting Magnet

3. Electro Permanent Magnetic Chuck

4. Robotic Automatic Electric Permanent Magnet

5. Control System /Non-contact Control Cabinet

6. Magnetic Tool

QHMAG Cooperation Customers:

YIZUMI,HAITIAN,MAGNETI MARELLI,LEO, GREAT WALL MOTOR, DONGFENG MOTOR,CHANGAN MOTOR,JABIL,XINLEI,FOXCONN,HAIER,GREE, HBIS STEEL,DSIC,CSIC,TIAN TIE,BYD etc.